Headset Removal and Replacement
The removal and replacement of the headset cups and bearings in a vintage steel frame is a simple task, and you can do this with a few inexpensive items picked up from your local hardware store.
To remove the bearing cups from the frame, purchase a piece of copper tube. I found a ¾ inch repair coupling that was ¾ inch diameter inside and slightly under and inch outside. These come in various lengths. 12 inch long works fine for most frames and the ends are already machined nice and square.
Cut four slots down the length of the tube about 4 inches long, using a hacksaw, and bend the four pieces outwards as shown in the picture above. These squeeze in to insert through the headset cup and then spring out again inside the head tube. With a hammer or mallet, the cups can be safely knocked out of the frame.
This works in exactly the same way as the professional Campagnolo tool that costs a great deal more. To remove the lower ring from the fork, turn the fork upside down resting the threaded end on a wooden block, and drive the ring off with a hammer and flat punch.
It is necessary to tap first one side of the ring, then the other to get it to come off straight. The bottom ring is hardened steel so the flat punch will not damage it in any way.
To press the cups in the frame, buy a 5/8 dia. nut, bolt, and several large flat washers. Measure the head tube length to estimate the length of bolt needed. Press the top cup in first, which again is usually hardened steel, with the bolt facing up and washers and the nut on top. Tightening the nut on the bolt squeezes the cup into the frame.
Then remove the nut and bolt, reversed it and press the lower cup in. (See picture, left.) If the bottom cup is light alloy, place the lower steel fork ring inside, upside down. This brings it flush with the outside edges of the cup so the washers are pressing on the inner hardened steel bearing surfaces, rather than the soft alloy outer edge of the cup.
Don’t press the cups in with the ball bearings in place, or you may damage the balls or the bearing surfaces.
Finally, to drive the lower ring on to the fork, purchase a short piece of one inch black iron pipe. This should be slightly bigger than an inch inside, check that is so it slides easily over the one-inch steering column.
Holding the fork in one hand, drive the bearing ring onto the crown race, sliding the piece of iron pipe up and down, using it as a hammer. (See picture, right.)
Once again, because the lower ring is hardened steel the softer iron pipe will do no damage. The piece of iron pipe does not have to be threaded as shown here. It just happened to come that way, as long as it is the length and weight needed to do the job.
Final note, use a smear of grease on the inside of the head tube. It will help the cups slide in and prevent corrosion in the future.
Pain
Do not let pain cause you to suffer, because then you have deal with both pain and suffering. The pain is real, the suffering is not. Accept the pain and the suffering will disappear, leaving only the pain to deal with. If the pain is physical in time it too will disappear as you heal. If the pain remains, at least your tolerance to it will increase.
If the pain is one of depression, then it is different, the suffering goes hand in hand with the pain. It is the person’s own thoughts that cause the pain and suffering. Practice mediation, (Not thinking.) engage in creative endeavors, exercise. Anything to distract one from thinking.
Writing is wonderful therapy, because one is taking their thoughts and getting them outside of their mind. (Writing the shit out, as I call it.) Sometimes those thoughts will then stay out. Save these writings, in a journal, or computer file, when you read them again the problems will seem less important.
In time there will be less and less problems to write about. When one runs out of problems to write about, it could lead to the end of the problems. If one writes about the serious problems first, the ones that follow will seem trivial by comparison. In time they will all seem less important.
If you are a depressed older person, think back to when you were happy, and know that before the pain you were, and after the pain you will remain. The pain is transient, you are not.
If you are a depressed young person, take it from an old person, it does get better as you age. In fact, if part of your depression is caused by people your own age, seek out some older people to talk to, they will be less judgmental, and more likely to accept you for who you are.
Lastly, if your depression is so bad that you are thinking of suicide, don’t do it. Get help. I have managed to live my life into old age, and I still have much I need to accomplish. So do you. When we die, we will be a long time dead. To bring it on before it is time is not the answer. Death is permanent, depression does not have to be.
https://suicidepreventionlifeline.org/
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