Dave Moulton

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Vintage brake cable routing

If you own a vintage steel frame, chances are the rear brake cable is routed through braze-on cable guides along the top tube.

Every time the rear brake is applied the cable housing moves slightly. If it drags across the top tube, or touches the seat-stay caps, eventually it will wear through the paint.

To avoid this, route the cable so it is slightly above the seat lug, clear of the paint, and the cable housing rests against the aluminum seat post, as shown in the top picture.

Try not to have too big of a loop in the cable housing, or it will push the side pull brake off center.

To hold the cable housing in this position, place a small rubber “O” ring just behind the last cable guide.

Cut a groove in the plastic sheathing of the cable housing, with a sharp knife, so the “O” ring will drop in this groove and stay in place. See the close up detail shot above.

Use a # 60 “O” ring (¼” O.D. x 1/8” I.D.) These can be found in the plumbing section of your local hardware store. It's a good idea to buy a few spare to add to your tool-box, as they are inexpensive. The rubber deteriates in the sunlight, and they need replacing from time to time.


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Everyone's a Photographer

Everyone has a camera in their pocket, their cell phone. But just because you can take a picture of just about anything at any time, doesn’t mean you should. Just because you are in a Starbucks and you have a camera, doesn’t mean you should take a picture of your cup of coffee and post it online somewhere.

Such behavior twenty years ago would warrant incarceration in a mental institution, today it is common place. At the Giro d’Italia a few years ago, German sprinter Marcel Kittel won a stage, and briefly collapsed at the roadside, to catch his breath. A young fan took it upon himself to take a “Selfie” with the temporarily incapacitated Kittel. (See above picture.)

I doubt he asked permission first, and even if he had, did Marcel Kittel have the breath, or fully functioning brain to even grasp what was happening? And what is the purpose of this exercise? Does taking one’s picture with a famous person, somehow cause that person’s fame to rub off on the picture taker.

The other point that seems to be missed, is while everyone is so busy filming or taking pictures they are missing out on the actual event that is taking place. We have always had a “Camera” with us, it is called a memory.

I can remember 1951, a long time ago. I was 15 years old and had my first lightweight racing bike. I rode with a friend some 50 miles to watch the first Tour of Britain bike race. The memory of waiting by the roadside for the race to come by, and seeing the actual riders in the flesh, rather than black and white pictures in a paper, is still fresh in my mind today.

A 15 year old today going out to watch a similar race, will probably whip out his cell phone and record the race as it goes by. He will miss seeing his heroes in the flesh because he will be staring at an image on a tiny screen a few inches across.

Will today’s 15 year old fan have the same vivid memory of the event 68 years from now? I doubt it, and the pictures or video he took will be long gone, lost or deleted along with all the countless other pictures of cups of coffee, and bowls of guacamole. 


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Hand Magic

In the mid-1990s I met a Native American from the Coquille Indian Tribe in Oregon. He told me about “Hand Magic.”

Native Americans view themselves as a part of Nature, not separate from it. Their belief is that there is but one creative source, and man is just the vehicle through which art appears. In much the same way as a bird builds a nest, or ants build an ant hill.

When it comes to humans the Native American calls this “Hand Magic,” The Great Spirit guiding the artist’s hand through the mind and creating a piece of pottery, a blanket or some other object.

In the Middle Ages in England as in the rest of Europe men built houses with the minimum of planning or measuring. Just as there is very little planning or measuring in a piece of Indian pottery or weaving.

Today these old crooked thatched roofed cottages still stand and the blend perfectly into the surrounding landscape. They actually add to the beauty of the English countryside.

I have come to realize only man is capable of creating ugliness. A man builds a barn in a field and paints it red, it is ugly, a blight on the environment. But as Nature takes over and the barn becomes derelict it becomes a thing of beauty. People come to photograph it, and artists paint it on canvas. (Above.)

Everything in Nature is beautiful, and if the artist is connected to this Spirit within as he/she creates, the art cannot help but be beautiful.

I have not always subscribed to this thinking, but over the years as I built bicycle frames it became an automatic process, second nature, so to speak.

Metal expands and contracts when it is heated then cools again. In time, through repetition, I knew which way the frame would distort and would actually start brazing with the frame out of alignment so it would be in alignment after it cooled.

The amount the frame was out of line at the start of the process was not a measured amount, it was an amount determined by eye, a feeling if you will.

After a frame was brazed and had cooled it was checked on a surface table and measured with a dial indicator. The frames were always within ten or fifteen thousandth of an inch and therefore required a minimum of cold setting to achieve the final alignment.

In my early years as a frame builder I had also made ornamental iron work, and had painted pictures in oils. When I left the bike business, I was aware that whatever it was within my makeup that allowed me to successfully build bicycle frames, would allow me to embark on other creative endeavors.

Meeting that old Coquille Indian in Oregon confirmed what I had begun to figure out for myself. Now as a writer and songwriter, I believe as many other songwriters do that songs are already written and songwriters just pick them out of the air as they float by.

Some reading this will dismiss it as “New Age” bullshit, and that is okay because thirty or forty years ago I would have done the same.


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I first got into bike racing at the age of 16, in 1952. To the present day as I write, that is 67 years of racing bikes, studying and writing about bikes, and designing and building bikes. Looking back over this period, there were very few technological changes in the first thirty years from the 1950s to the 1980s.

Frames were brass brazed, lugged steel, built by craftsmen. With standard size steel tubes as they had been for fifty years prior to that. All had level top tubes, it was the framebuilder’s point of reference. An individual could establish his frame size, and after that could buy any make of frame in that size, and it would fit.

There were subtle changes in racing frame geometry, but not so much that all but the most avid bike enthusiast would even know about, and apart from that we went from 5 speed to 6 speed and that was it.

However, in the next thirty or more years that followed, from the 1980s to the present day, the bicycle has changed at an alarming rate, as has technology in general. The mountain bike, indexed gear shifting, which lead to 7, 8, 9, 10, and 11 speed, clipless pedals and Carbon fiber frames.

For more than thirty years all professional cyclists and almost all amateur cyclists used Christophe steel toe clips and Binda toe straps. It was a common standard of excellence. Then in the late 1980s clipless or clip in pedals appeared and in a few short years toe clips and straps were obsolete.

That is progress, and yes I will agree it is an improvement, but imagine how the owners of Christophe and Binda must have felt seeing their lucrative business as the major suppliers of toe clips and straps for the entire world, disappear in a very short period of time.

What has changed is not only the bicycle itself, but the whole structure of the bicycle industry. Individual craftsmen are now obsolete. Racing bicycles are produced by a few large corporations worldwide. Individual craftsmen were content to make a good living wage, which probably accounts for the lack of progress in the first thirty years I speak of.

This can be viewed as a good or bad thing, but bicycle racing is a simple sport and requires a simple machine to participate. Individual builders like myself in the UK and the rest of Europe catered almost exclusively to amateur racing cyclists. Everyone wanted to emulate the professional cyclists, and use whatever they were riding.

Everything changed in the 1970s with the “Bike Boom” in America. A few die hard enthusiasts wanted what the pros rode. But to the general American public, the race bike was over geared and very uncomfortable to ride. This is why the Mountain Bike became a huge hit in the 1990s, more comfortable, and easier to ride.

It used to be, “What the Pros rode” that drove the market. Today it is the American leisure market that drives the Industry, and the pros ride what the corporations who sponsor them, tell them to ride. A wider range of gears, is probably the single most technological improvement that has benefited professional cycling.

Disc brakes being forced on the pros is a prime example of unwanted and unnecessary technology that complicates a fast wheel change that is vital in pro cycling. However, for the corporations it creates built in obsolescence so necessary to create continued sales.

Professional Cycling is harder and more demanding than many other sports, and in many cases less rewarding financially. What makes the sport unique is the fact that one rider can draft behind another, making the cycle racing highly tactical as well as physical. It is what makes the sport unpredictable, and exciting to watch. No amount of technology will ever change this.


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Riding my bike to Grandma’s house

For ten years, from the age of 13 until I was 23, (1949 - 1959) I lived in Luton, an industrial town some 30 miles north of London.

This was where I started cycling, and throughout my teen years I rode my bike all over the South East corner of England, within a hundred mile radius of Luton.

My grandmother lived in a little seaside town called Hythe, in the county of Kent. It is on the South Coast of England, near Folkstone and Dover. On a clear day you can look out over the English Channel and see the coast of France.

On many occasions I rode my bike to visit my Grandma, who at that time still lived in the same house on High Street (Left.) where my mother was born.

The shortest route was 100 miles, and I would usually ride down on Saturday, stay overnight, and ride back on Sunday. 

The direct route took me right through the dead center of London, right down the Edgware Road to Hyde Park Corner.

If I could get an early start, usually around 5:00 am., I would be clear of London’s center before 8:00 am. when the traffic got heavier. This was a Saturday, and it was the 1950s when traffic was a lot lighter than today.

On the way back, I would take a detour north and east to Gravesend, where I would catch a ferry boat over the River Thames to Tilbury on the North Bank. This route was about 110 miles, taking me through Brentwood, Harlow, Hertford and Welwyn Garden City.

On one occasion, I rose early for my ride to Granma’s, I ate a large breakfast and immediacy threw up. Throughout my childhood and teen years I would periodically have these stomach upsets that my mother always called a “Bilious Attack.”

Looking back, I now suspect it was nothing more than food poisoning.

We never owned a refrigerator, and meat would be cooked, and then eaten over several days.

I really had no choice but to make the trip, neither my parents nor my grandma had a phone.

I had written a letter the week before saying I was coming, had I not arrived she would be terribly worried.

I rested a couple of hours, then ate something again and set out. By now it was too late to take the direct route through London. I would have to go the long way.

I hadn’t gone but a few miles when I brought up the food I had just eaten. I struggled on, and somewhere out between Harlow and Brentwood, weak from lack of food inside me, I collapsed in the long grass at the roadside.

I hadn’t laid there long when I felt something biting me and I discovered I was lying on a red ant’s nest. I was not having a good day.

However, it did get me up and back on the bike again. Soon after I was forced to eat again, and this time it stayed down. Once I was able to eat, my strength returned and I completed the ride.

If you ever have a chance to visit Hythe, be sure to check out St. Leonard’s Church. (Above, right.) Originally a Norman Church built in 1080, it was later enlarged in 1120.

An unusual feature is the Ossuary, or Crypt under the church, it houses a stack of human bones, and some 1,200 skulls. These are the remains of some 4,000 men, women and children, some who may have lived in the first millennium.

They are believed to have been placed there when the church was expanded, and later when the graveyard became full and bodies were removed to make room for more.

I went there as a child in the 1940s, and always wanted to return, but during the 1950s through the 1970s it was closed to the public. Now it is open again and there is a small fee to visit, which helps in the upkeep of the church.


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