Dave Moulton

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Get out and ride it: It's what they're built for

Mark Rosenberg emailed me pictures of a 50 cm. Fuso he recently picked up on eBay. The previous owner had peeled the decals off for whatever reason so it was ugly, but this did mean he got it for a pretty low price. (See below.)

Mark opted to go for a $100 red powder coat paint job which only took a week to do; he built it up with parts he already had, and he was on the road. He reported to me that the bike was a nice ride, great handling, and quick, very stable. He added, great shock absorption, can't figure that one out.  A good steel frame is like a very stiff spring, so it will absorb road shocks. At the same time when the rider makes a sudden effort it will give a little but then immediately transfer that energy to the back wheel.

It pleases me when I see one of my frames with the original paint and has been cared for. It pleases me when someone spends a good deal of money to restore a frame to its original glory. But I think what gives me the most satisfaction is when someone like Mark just rides it. It is what the frames were built for; the beauty is in the way the bike rides and handles, not just in aesthetics.


The Number 10 Fuso Just Surfaced

The other day I received an email from someone who had just bought one of my bikes. It was a 53 cm. Fuso (Pictured above.) and although the buyer had not heard of the name before he worked in a bike store and knew enough about bikes to know that this was a quality product and he got it for a bargain price. “Almost brand new, hardly ridden.” Was his comment.

After buying the bike he did a Google search and found my website which led to his contacting me. The thing I found interesting was the serial number 010; yes this was the 10th Fuso built and by far the lowest number Fuso I have heard about outside of the number 001.

The number one Fuso was a 58 cm. and was used for display at a trade show when I introduced the brand in 1984. After the show I gave the bike to my friend David Ball from San Luis Obispo, California in exchange for some photography work he had done for me. Several years later David sold the bike to the owner of a local bike store, and as far as I know he still owns the bike even though he has since sold the store.

The Fuso was built in batches of five frames at a time; so the first five were 58 cm. and now it seems the second batch of five were 53 cm. I have considered starting an owner’s register where frame serial numbers would be registered against the current owner’s name. But with close to 3,000 Fuso frames built between 1984 and 1993 the number of owners in contact with me is less than 200, and that’s for all frames built, not just Fusos; so it hardly seems worth it. There would be a lot of gaps in the register; a lot of frames un-registered.

I see Fuso bikes and frames for sale on eBay all the time; in fact is rare for a period of more than a week to go by where there is not one for sale. I always monitor these sales and keep track of prices for my own interest even though I have no part of these sales. Once a bike is sold rarely do I hear of it again.

So it seems the Fuso and the other brands I made are still one of the best kept secrets around. With only 200 owners that I know of means there are several thousand others out there; many of them sitting in garages and basements and can still be picked up at bargain prices because the owners don’t know what they have.



The word sometimes used to describe a rider’s style but more often it is used to describe the way a bike feels or handles.

Typically a bicycle that is “squirrelly” has a steep head angle and will deviate from a straight line at the slightest movement. Some people like the lively feel of a bike like this and I often hear quotes like, “People who call a bike squirrelly don’t know how to ride a bike.”

Agreed if you put a novice on such a bike he is a danger to himself and others; put an expert on the same bike and he can ride it safely. However take the same novice and put him in a bike that handles well and is easy to ride and he rides safely, and the expert on the same bike becomes a brilliant bike handler.

Why build a bike with a steep head angle anyway? Track bikes designed to be ridden on a banked velodrome have steeper head angles, because it is necessary to be able to change direction quickly to dart around an opponent, but the banked track has the effect of the rider traveling in a continuous straight line. At speed the rider is still theoretically 90 degrees to the track surface, and actually centrifugal force is pushing him down on the surface making it harder to deviate from a straight line. Hence the steep head angle to compensate.

Steep head angles on road bikes were in vogue in the mid 1970s and some builders carried it on into the 1980s. I never followed this trend and for a while was I was out of step with most other builders. Let me take you back to look at the history of bicycle design and to explain why this happened. In the 1940s an 1950s when I started riding the standard road geometry was a 71 seat angle, with a 73 head angle. The shallow 71 seat angle can be traced all the way back fifty years earlier to the Ordinary or Penny Farthing.

Early “Safety” or conventional design bikes as we think of them today also had shallow head angles, but by the 1940s it had been established that 73 degrees was the ideal head angle. I happen to believe that is still true today; however bikes of the 40s and 50s had 3 inches or more of fork rake. There was a theory back then that the steering axis, a line drawn through the head tube, reached the ground at the point where the wheel contacted the ground.

In other words there was zero trail; the theory was if you had trail the steering would be sluggish and heavy. The 71/73 angle design made it convenient for framebuilders to make frames in various sizes. With the head and seat angle going away from each other as the frame got bigger (Taller) so did the top tube become longer. The heavy steel cast lugs used back then gave little scope to build frames with different angles.

Moving on to the 1960s there was a huge slump in bicycle sales world-wide as economies boomed and in many places working class people were buying cars for the first time. The cost of a frame hardly rose from the late 1950s to the early 1970s even though earnings and the price of everything else had.

Framebuilders had to look for ways to cut corners and build frames in less time. No braze-ons was one cut back; and another was the parallel angle frame. First 72 degrees parallel because riders were not ready to jump from 71 to 73, but in a short time 73 seat and 73 head became the norm.

Framebuilders were using jigs for the first time for speedy assembly and the parallel design made it possible to make a simple fixed jig. Tubes were pre-mitered all the same length and to build various sizes of frames they simply raised or lowered the top tube. You could have any length top tube as long as it was 22 1/2 inches. Rather like Henry Ford; any color as long as it’s black.

By this time the fork rake had become a little shorter, and to have trail was considered okay, overall wheelbases had also shortened and everyone realized that these bikes were a lot livelier than the bikes of the 1950s. By the 1970s the framebuilder’s lot had improved with frame prices starting to catch up with the rest of the economy; helped along by a bike boom starting in America.

Remember back in the 1950s with the seat angle 2 degrees shallower than the head angle and how it made it convenient to build various size frames with varying top tube lengths. Nobody wanted to go back to 71 seat angles so frames began to appear with 73 seat and 75 head angle. Riders also discovered that these steeper head bikes felt livelier, especially when you got out of the saddle to sprint or climb.

About this time I was doing my own experimenting with frame design and I realized that it was not the steeper head angle that gave the bike its lively feel, but in making the head steeper they had moved the front wheel back directly under the handlebars. When a rider gets out of the saddle to sprint or, climb the bike is going to sway from side to side whether intentionally or unintentionally.

With the handlebars directly over the point where the front wheel contacts the road the bike can swing from side to side keeping in the front wheel in the same straight ahead plane. I had remembered back in the 1950s with those long fork rakes and short handlebar stems; the bars were way back behind the wheel’s point of contact. When you got out of the saddle the bike felt sluggish and heavy. I named it “The wheelbarrow effect.”

As the bike swayed from side to side the front wheel was turning to the left and right, but the gyroscopic action of the spinning wheel was trying to keep the bike straight; you had two forces fighting each other. To demonstrate this to yourself place the end of a straight edge on the ground and hold it 90 degrees to the ground. Swing the top of the straight edge side to side and you will see it moves in the same plane. Now hold the straight edge at an angle to the ground and move from side to side; you will see the top end where your hand is swings in an arch. If this were your bike you would be turning the front wheel as you swayed.

I never liked the twitchiness of the steeper head so I stuck with the 73 degree head angle and to get the handlebars over the front wheel I did two things. I shortened the fork rake; this actually gave my bikes a little more trail than average and made the bike very stable and gave it certain self steering qualities. The other thing I did was shorten the top tube and use a longer stem. The result was a bike that felt just as lively but without the inherent twitchiness. A rider’s weight is mostly in his shoulders and upper body so by pushing the rider forward as I did I moved the mass forward greatly improving the bike’s handling especially when cornering and descending at speed.

Most frames built today have a head angles around 73 degrees; a degree either way is no big deal. It is when a head angle gets to be 75, 76 or steeper would I consider it steep. So to sum up; what makes a bike squirrelly? A steeper head angle has less resistance to turning, so any slight movement of the bike will cause it to deviate from a straight line. Also steeper head angle means less trail which is the castor action that helps to keep a bike tracking straight.


Why did I quit riding, and why am I about to start up again?

This was a question asked of me recently. When I left the bike business in 1993 I also scaled down my lifestyle and got rid of most of my possessions, even my bike. I moved into a small studio apartment and there was no room for a bike.

I took up running to stay in shape; I found if I ran for 30 or 45 minutes I could get a good work out. On a bike my ride would take much longer than this, so running gave me more time for other things.

I am no stranger to running; in the 1970s when I lived in England my chosen sport was cyclo-cross. For those non biking readers of this blog; cyclo-cross is the winter sport of cycling and basically you find a course that is un-ridable on a bicycle and you hold a bike race on it. Riding cross country on grass and mud, and when the terrain gets too hard to ride you dismount and run with the bike on your shoulder.

Cyclo-cross suited me for several reasons. During the summer I was busy building frames and had no time to train and race. The cyclo-cross season ran from October to February and as training I could get by running five miles each evening, and riding cyclo-cross at weekends.

In 1970 while on a training ride at night I was hit head on by a motorcycle taking a corner on the wrong side of the road. My right fore-arm was shattered in three pieces and I still have a stainless steel plate in my arm to this day. My arm was in a cast for five months; after that I was a little wary of riding in the dark.

Cyclo-cross events are usually held on a circular course about a mile in length. You race for one hour plus a lap. The slower riders will be lapped by the faster riders several times during the race, but each rider has the number of laps counted, and at the end of an hour a bell is sounded and everyone does one more lap.

One hour cyclo-cross is the equivalent of eighty miles on the road in terms of effort and energy expended. Pros and amateurs rode in the same event and some of the bigger events would have riders from France, Belgium, and Switzerland competing. I did alright in cyclo-cross; became skilled in the many techniques required of the sport like dismounting and mounting the bike without stopping, and because of this I could beat riders who were younger and fitter than me.

So this is why I have no problem with running or rather I didn’t until about three years ago when my hip started to give me trouble. I had to give up running and take up walking. Now walking doesn’t do it for me anymore; I walk as far as twelve miles taking three hours which is too much time out of my day. So time to get back on the bike again.

I bought a Fuso frame recently that I built in 1986; figured I better get one before they got too expensive. A good friend of mine sent me enough components to build it up; all Campagnolo SR from the 1980s; I’m just short a bottom bracket, but one is on its way to me now so watch this space for updates and pictures.


I just saw this post on I-Bob.

"I had high hopes for Dave Moulton's bike blog, and I really enjoyed reading the first entries from the semi-legendary frame builder, but he's been a little tardy with the updates. :)"

Wow I'm half a legend; how cool is that? The smiley face at the end did not go un-noticed but the word "Tardy" cut a little.

Tardy implies laziness; I may be a lot of things but not that. For a so called retired person I have a hell of a lot going on in my life. On the weekend of June 9, 10, and 11 I attended “ Le Cirque du Cyclisme.” In Greensboro, NC. A wonderful event, I had a great time. I spent most of the week before preparing my presentation. So when I got back I had to play catch up on all the stuff I didn’t do the week before.

Last Sunday; my wife’s birthday no less, I spent the whole morning replying to emails that had stacked up. Get the picture; it’s not easy being half a legend. Thank God I’m not a whole legend.

Tonight I’m off to The Ocean Song Café on The Isle of Palms to attend a songwriter’s night. I haven’t played my guitar in two weeks; I probably won’t play worth shit. I’ve been recording a CD for a year now and it’s still not finished.

I recently bought one of my frames, a Fuso built in 1986. I haven’t owned a bike since I left the business in 1993; figured I’d better get one before they get too expensive. I’m building it up with old Campagnolo SR from the 1980s. When it’s finished I’ll have to find time to ride it.

Help me out here bike people, send me ideas for blogs. Ask me a question; I’ll do my best to answer it. And it would be nice to see the odd comment just so I know someone’s reading them.